Ramset Stainless Nuts and Bolts

17 replies [Last post]
boulderdash
boulderdash's picture
Offline
Joined: 5 Oct 2008
Posts:

For some time, many of us have been experience a problem with the Ramset Trubolts. These are the 10mmx90mm and 12mmx100mm.

From my experience, it is very easy to make a contact weld between the nut and the bolt so that it will not tighten fully. It is especially bad if the hole is not perpendicular. Once it happens, it is near impossible to remove the nut and/or a hacksaw does not always work to remove the bastard. Swear words have been heard throughout the land because of these bolts.

Ramset seem to have little knowledge and/or don't care enough to recall the new way cheaper bolts. Who knows if they are the same strength.

I have come up with a simple solution the problem and have not looked back. I simply lubricate the nut with some spit before the tighten and "bob's your uncle."

I don't know if there will be any long term ramifications to the material from the spit.

sbaclimber
sbaclimber's picture
Offline
Joined: 10 Jun 2005
Posts:

Yup, was having this problem 4 years ago...

http://mojozone.co.nz/forum/hanger-replacement-problem

http://mojozone.co.nz/forum/bolt-puller-the-galling-saga-continues

 

My solution was a tiny bit of axle grease on the end of the the threads before screwing on the nut. I always put a hanger, washer and nut on each bolt (and the grease, of course) before leaving home.

 

boulderdash
boulderdash's picture
Offline
Joined: 5 Oct 2008
Posts:

http://en.wikipedia.org/wiki/Galling

Galling eh, bugger! I have put a new wikipedia link for updated knowledge.

Too bad I missed those discussions. I am pretty sure the older Ramset bolts had carbon or something on them to prevent galling. The unfortunate drawback of those bolts is the nut spins off too easy. I don't think we will have that problem with this bach of bolts.

cragrat
cragrat's picture
Offline
Joined: 31 Mar 2003
Posts:

boulderdash wrote:

 The unfortunate drawback of those bolts is the nut spins off too easy.

Easy to deal with - spring washers and loctite

the ghost who walks
Offline
Joined: 27 Oct 2005
Posts:

Sorry to sound dumb but can someone explain the technical terms used here in plain English, because there might be something to learn from this shared experience.

 

Does 'galling' mean that stainless steel surfaces tend to stick instead of sliding easily over each other?

What is welding?  Is this an exaggerated form of galling?

 

 

Shutchoassup biarch njus climb ehbro ?

sbaclimber
sbaclimber's picture
Offline
Joined: 10 Jun 2005
Posts:

The ghost who walks wrote:
What is welding?  Is this an exaggerated form of galling?

In the context of this particular problem with Ramset bolts, boulderdash's term "welding" and my "galling" are the same thing.

Basically, the bond between the two separate surfaces (the threads in the nut, and the threads on the bolt) becomes greater than the bond within the stainless steel itself. If you can force the nut further onto the bolt (without it spinning or twisting off), material will start to transfer from one component onto the other, effectively stripping the threads.

Lots of good info here: http://en.wikipedia.org/wiki/Galling

Gomez
Offline
Joined: 23 Jun 2003
Posts:

I have also experienced this problem to an increased degree recently. It's annoying for sure! Apparently spit is the way to go...

boulderdash
boulderdash's picture
Offline
Joined: 5 Oct 2008
Posts:

Spit is the way forward. I can report no problems since I have added this procedure (20 plus bolts). And, it is real, real, easy unless you have some desperate cotton mouth. That said, I have not tried to remove any of the nuts at this point. I suppose once the spit dries, then it will be possible for the problem to occur when reversing the nut, but removing the nut does not have the same friction/forces as the tighten. And, of course, you can just spit on the bolt before removing the nut. Problem solved, maybe.

I think the big advantage of spit over a pre-grease is that the bolts will not collect dirt along the way. You can buy carbon to apply but then that is added expense and another thing to forget in the car along with the spring washers and loctite. (both of which I think are useful concepts, by the way)

I will repeat that the problem gets worse if the bolt hole is not drilled perpendicular (bad practice anyway and a good subject for a future smack talk thread). The forces of spinning, pulling and torquing sideways must increase the forces significantly. When I say cold welded, I do mean welded. I have tried to hold a bolt with locking pliers while trying to remove the nut and no can do. Hacksaw is the best remedy and avoidance is the best cure.

 

 

 

sbaclimber
sbaclimber's picture
Offline
Joined: 10 Jun 2005
Posts:

boulderdash wrote:
When I say cold welded, I do mean welded.

Actually, I think you still mean galling... Wink

http://en.wikipedia.org/wiki/Cold_welding

cragrat
cragrat's picture
Offline
Joined: 31 Mar 2003
Posts:

Passing on from a chemical engineer / climber:

"This is not a good idea. There is a bit of chloride in one’s spit and spitting onto a thread and then sealing a nut over the top just causes a fantastic spot for crevice corrosion to occur in the threads increasing the chance of the bolt failing in a fall.
 
Most of these bolts are 304L SS right? Prob low surface prep too.
 
Lubricate with something with low to no chlorides present in it. Demineralsied water is good, potable ok
"

the ghost who walks
Offline
Joined: 27 Oct 2005
Posts:

http://www.estainlesssteel.com/gallingofstainless.html

 

So it's excessive friction between the two surfaces moving over each other as the nut is tightened.

Obviously the solution is to provide lube of some sort: CRC, talcum powder, light oil, or whatever you have in the shed.  That lithium grease used on bikes would also be useful.

Shutchoassup biarch njus climb ehbro ?

boulderdash
boulderdash's picture
Offline
Joined: 5 Oct 2008
Posts:

Thanks for finding that extremely helpful article.

"Carpenter Technologies, the fastener industry's largest supplier of stainless steel raw material, refers to this type of galling in their technical guide as "cold welding." Anyone who has seen a bolt and nut with this problem understands the graphic nature of this description" 

The point about spit is a good one. I knew something might be wrong with it. Would the bolt just sheer off at the crevice or multiple crevices? I wonder how many years in might take for my spit to create a crevice large enough to cause a crater?

"Lubricating the internal and/or external threads frequently eliminates thread galling. The suggested lubricants should contain substantial amounts of molybdenum disulfide (moly), graphite, mica, or talc."

I wonder if good old chalk (magnesium carbonate) might not do the trick or even the powder dust that gets drilled out the bolt hole. It is just a crazy thought but it might just work in Wanaka.

From Wikipedia: Talc is a common metamorphic mineral in metamorphic belts which contain ultramafic rocks, such as soapstone (a high-talc rock), and within whiteschist and blueschist metamorphic terranes. Graphite occurs in metamorphic rocks as a result of the reduction of sedimentary carbon compounds during metamorphism. It also occurs in igneous rocks and in meteorites.[3] Minerals associated with graphite include quartz, calcite, micas and tourmaline

 

"Another factor affecting thread galling in stainless steel fastener applications is thread roughness.....Generally, it is the internal thread that is causing the problem instead of the bolt. This is because most bolt threads are smoother than most nut threads. "

I have started testing all of my nut and bolt combinations to be sure they thread easily by hand up and down. I have on occassion spotted a demon nut with burs and all that won't thread properly.

the ghost who walks
Offline
Joined: 27 Oct 2005
Posts:

Yeah the mica in shist might lubricate the surfaces, but you dont want to wear off the protecting oxidised surface layer with fine grit.

The article also recommends using a different grade of stainless for the nut in order to reduce galling.  So you might want to find nuts that are higher in quality and which have the smoothest threads. 

Buying a more expensive nut would be cheaper than buying a more expensive bolt.

Shutchoassup biarch njus climb ehbro ?

boulderdash
boulderdash's picture
Offline
Joined: 5 Oct 2008
Posts:

It might be easier if Ramset go back to the bolts with the graphite/carbon coating. These new shiny bolts look like they have been tumble polished to make them look pretty. I wonder if the new bolts are lower quality metal. I wonder if they are less resistent to corrosion.

I find myself wandering how long it would take (in a non-marine environment like Wanaka) for a 10mm stainless bolt to corrode enough that it would break off in a dynamic fall, 100 years, 500 years, 1000 years?

When I see rust and/or surface patina on metal surfaces like chain, how do you know if the metal has corroded to the point of danger. I suppose it would be obvious but isn't rusted chain still strong.

A case study might be an achor established at Cattle Yard Crag by Cragrat (no offence intended) using a very large circumfrence old style marine chain (about 10mm guage) for the routes Lost and Still Lost. We have replaced this anchor, mainly for ease of access, but the original is still there and I have used it extensively over the last two years. I'll bet we could still hang a 5 metre great white from it with no problem.

 

cragrat
cragrat's picture
Offline
Joined: 31 Mar 2003
Posts:

Did I? Maybe maybe not... can't even remember any climbs called that. Mind you there were some dodgy dog chain anchor stuff round there

boulderdash
boulderdash's picture
Offline
Joined: 5 Oct 2008
Posts:

I was doing a little more snooping around and I found the following information from Anzor - specialist in stainless fasterners:

Raw lanolin (wool grease) is a natural substance secreted by sheep to provide a protective coating on their fleece for protection in harsh conditions. Once the sheep have been shorn, the fleece undergoes a scouring and refining process to extract the lanolin and to clean the fleece.

The benefits of using Prolan for corrosion prevention, lubrication and preservation are many, both to the user and the environment. Prolan lanolin penetrates through rust to protect metal & alloy surfaces and lift rust scale. Prolan inhibits oxidation and galvanic corrosion. Prolan forms a barrier coating on treated surfaces, effectively preventing corrosive agents from reaching and penetrating the surface.

Maybe, you can just carry a hunk of oily sheep fleece in your pocket. Must try this solution!!!

the ghost who walks
Offline
Joined: 27 Oct 2005
Posts:

boulderdash wrote:

I was doing a little more snooping around and I found the following information from Anzor - specialist in stainless fasterners:

Raw lanolin (wool grease) is a natural substance secreted by sheep to provide a protective coating on their fleece for protection in harsh conditions. Once the sheep have been shorn, the fleece undergoes a scouring and refining process to extract the lanolin and to clean the fleece.

The benefits of using Prolan for corrosion prevention, lubrication and preservation are many, both to the user and the environment. Prolan lanolin penetrates through rust to protect metal & alloy surfaces and lift rust scale. Prolan inhibits oxidation and galvanic corrosion. Prolan forms a barrier coating on treated surfaces, effectively preventing corrosive agents from reaching and penetrating the surface.

Maybe, you can just carry a hunk of oily sheep fleece in your pocket. Must try this solution!!!

It all sounds good in theory but over exposure to lanolin will give you man boobs, due to the hormones of the ewes in the wool.   I can't see how the addition of such superfluous flab could be off assistance to any hard core climber.

From the evidence so far it comes down to using Moly grease at ??? cost or using Lithium grease, which is not supposed to attract dirt.  What goes on in the exposed oxidised enviornment is not important.  In terms of corrossion what matters most is the hidden processes going on in the absence of oxygen. 

So having a Nut that can be removed for inspection in 10 or 50 years might be a very important thing

Shutchoassup biarch njus climb ehbro ?

boulderdash
boulderdash's picture
Offline
Joined: 5 Oct 2008
Posts:

I have field tested the idea of using schist, fine rock particulate to lubricate stainless nuts/bolts and prevent galling.

I can report that it has worked extremely well. The 5 bolt placements that I tested had no galling. I was careful the hole was perpendicular to rock face. Luckily, I get to keep testing the theory on some very tidy new routes.